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Pics of new plexiglass windows
#2291440
05/05/11 04:15 PM
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Joined: Oct 2004
Posts: 799
texasspazzman
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Neat thing about this design are the hinges. They're cabinet hinges that have a nylon insert. They will stay at any position from closed to fully opened, and they make ZERO noise to open and close. Plus they open up and out of the way. I used a fine tooth table saw blade to cut the 1/8" plexiglass, and 5/32 rivets to connect the hinges to the plexiglass. About $10 per window was the final cost. I also have exterior plywood windows for the offseason, so the plexiglass doesn't get scratched up by the elements. Oh, by the way....the exterior windows had not been cut out yet when I took these pics.
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Re: Pics of new plexiglass windows
[Re: texasspazzman]
#2291498
05/05/11 04:31 PM
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Joined: Nov 2006
Posts: 1,599
jaymz
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So THAT's how you do it... you know how many pieces of plexiglass I destroyed trying to mount hinges directly to the plastic?
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Re: Pics of new plexiglass windows
[Re: jaymz]
#2291572
05/05/11 05:01 PM
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Joined: Oct 2004
Posts: 799
texasspazzman
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So THAT's how you do it... you know how many pieces of plexiglass I destroyed trying to mount hinges directly to the plastic? Yep, rivets are the key there. I build these to sell, but not in mass production. I'm not trying to keep any secrets. I just know there are tons of folks that like to build their own, so I'm just sharing my successful ideas. Pretty soon, I'm going to post the whole process I use to build one. I took lots of pics thru the build this time.
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Re: Pics of new plexiglass windows
[Re: texasspazzman]
#2291626
05/05/11 05:30 PM
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Joined: Nov 2010
Posts: 99
WTN
Outdoorsman
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Outdoorsman
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Posts: 99 |
Do you recall the "type" of cabinet hinge, self-closing? Thx.
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Re: Pics of new plexiglass windows
[Re: WTN]
#2292621
05/06/11 12:09 AM
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Joined: Aug 2010
Posts: 2,056
my2071111
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Re: Pics of new plexiglass windows
[Re: my2071111]
#2292851
05/06/11 01:45 AM
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Joined: Dec 2008
Posts: 6,483
jim1961
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Re: Pics of new plexiglass windows
[Re: jim1961]
#2293627
05/06/11 10:53 AM
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Joined: Aug 2009
Posts: 2,665
twinbubba
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I like your pop rivet handle. I also like the hinges. Wish I had thought of those when I was building my windows. I used thinner plex and built window frames out of screen window frame kit. I too used pop rivets and plastic washers and only cracked the plex one time. I believe the trick to not breaking the plex is to drill the hole a little larger than you would if you were putting the rivet in metal and that lets the hinge on one side and the washer on the other side put even preasure on the plex and the swelling of the rivet expanding does not crack the plex.
2017 Chevy Colorado Z71, 09 Yamaha Rhino 450 Camo,
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Re: Pics of new plexiglass windows
[Re: twinbubba]
#2295777
05/07/11 02:24 PM
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Joined: Oct 2004
Posts: 799
texasspazzman
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I like your pop rivet handle. I also like the hinges. Wish I had thought of those when I was building my windows. I used thinner plex and built window frames out of screen window frame kit. I too used pop rivets and plastic washers and only cracked the plex one time. I believe the trick to not breaking the plex is to drill the hole a little larger than you would if you were putting the rivet in metal and that lets the hinge on one side and the washer on the other side put even preasure on the plex and the swelling of the rivet expanding does not crack the plex. Next time you rivet hinges to the plexiglas, don't squeeze it down all the way. Just do it enough to hold tight. With 3 rivets in that small area, they don't need to be crimped all the way down. Crimping them down all the way will crack the plexiglas every time. I would not drill the holes bigger, because that will allow it to get loose over time.
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Re: Pics of new plexiglass windows
[Re: JonnyRay]
#2295881
05/07/11 03:48 PM
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Joined: Jun 2007
Posts: 41,344
BMD
Silver Spoon
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Silver Spoon
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Re: Pics of new plexiglass windows
[Re: BMD]
#2297408
05/08/11 07:01 PM
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Joined: Jun 2008
Posts: 1,525
EllisCountyHunter
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Where did you buy the hinges at? I've built a few with plexiglass and used small bolts/nuts and never had an issue with one cracking. I love those hinges though.
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Re: Pics of new plexiglass windows
[Re: EllisCountyHunter]
#2297796
05/08/11 11:21 PM
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Joined: Oct 2004
Posts: 799
texasspazzman
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Where did you buy the hinges at? I've built a few with plexiglass and used small bolts/nuts and never had an issue with one cracking. I love those hinges though. You can get them anywhere really...Home Depot, Lowes, etc.
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Re: Pics of new plexiglass windows
[Re: texasspazzman]
#3531827
08/31/12 10:37 PM
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Joined: Oct 2004
Posts: 799
texasspazzman
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ttt....for inquiring minds.
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Re: Pics of new plexiglass windows
[Re: texasspazzman]
#3540659
09/04/12 03:29 PM
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Joined: Sep 2009
Posts: 5,410
Pittstate
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great info, thanks for sharing
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Re: Pics of new plexiglass windows
[Re: texasspazzman]
#5746502
05/16/15 02:54 PM
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Joined: Jan 2009
Posts: 809
Sidebuster
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Do you have any problem with rain leaking between the window and shooting ledge? I have similar windows but rain seeps between the window. Also, how does your hook keep the window from blowing open?
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Re: Pics of new plexiglass windows
[Re: texasspazzman]
#5766723
05/30/15 11:34 PM
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Joined: Jan 2015
Posts: 640
DrifterAT
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Can you provide more information on the hinges? I was at HD today and didn't see anything like what you used.
Thanks in advance.
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Re: Pics of new plexiglass windows
[Re: texasspazzman]
#5767200
05/31/15 12:43 PM
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Joined: Sep 2011
Posts: 3,073
Vern1
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It's just a standard spring loaded cabinet door hinge. Probably have the same design on the cabinets in your house somewhere. They come in straight and offset - looks like the straight ones in the pictures.
I also like having the plywood doors on outside to protect the plexiglass in off season.
Questions for OP: Do you keep wood doors open during season or just open while in the stand? Do you have a latch on the inside window?
The reason I ask is it would be pretty easy for the wind to blow them open or a Barn Owl to push open. Believe me, you don't want barn owls in your stand!!!
Nicely done though!
Last edited by Vern1; 05/31/15 12:45 PM.
Cheers, Vern1 Texans since The Old 300 in 1824 NRA Lifetime Member
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Re: Pics of new plexiglass windows
[Re: texasspazzman]
#5783608
06/11/15 02:24 AM
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Joined: Feb 2008
Posts: 251
9toes
Bird Dog
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Bird Dog
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I build mine just like this, almost. I use 1/8" lexan and only one rivet. Lexan is a lot better than plexiglass. Lexan will not crack and break like the plexiglass does, but is a little more $. I pay $120 for a 4x8 sheet of lexan. If you use plexiglass put a thin washer on the glass then rivet and most of the time it will not crack.
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Re: Pics of new plexiglass windows
[Re: texasspazzman]
#5784290
06/11/15 03:46 PM
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Joined: Nov 2006
Posts: 486
crash8005
Bird Dog
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Bird Dog
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I used to work with plexiglass a lot in my previous job. Not always, but a lot of the time, the damage to plexiglass is done while drilling the hole. If you have a high speed drill press you won't see breakage often but by using a drill it can create hairline stress cracks that will break when pressure is applied. Try starting your hole in reverse until you get past the top edge of the plexiglass and the switch over to forward. It was a trick that we used that worked. Also, start with a tiny bit and work your way up to your desired size going bit by bit.
Hope these tips help.
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Re: Pics of new plexiglass windows
[Re: texasspazzman]
#5795071
06/18/15 05:47 PM
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Joined: Sep 2011
Posts: 596
rarjar
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^^ what he said. Just got my windows in from deerview.com and IMHO, they are the cat's meow! My order was a total of $152 including shipping and sales tax for three 36"x10" windows and one 24"x10" (for the side where the door goes in).
EDIT: actually the windows were $117 total, so if you live in the DFW area (Mansfield) you could pick them up and save shipping.
Last edited by rarjar; 06/18/15 05:57 PM.
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Re: Pics of new plexiglass windows
[Re: texasspazzman]
#5797415
06/20/15 04:09 AM
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Joined: Jul 2010
Posts: 1,806
MathMan
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